Oh, the things you stumble upon when going back to step one. I just spent a while searching for new polymers and plastics that might help us, with no success. BUT, just as I was getting frustrated and was about to give up, I decided to go back to the basics. Since we're using acetone as our solvent (for now), I decided to read up on it again.
http://en.wikipedia.org/wiki/Acetone
And then I saw it. I scrolled down to "Solvent use" and it was in the VERY FIRST SENTENCE.
Polycarbonate.
So I thought, "Eh, I've never heard of it before. Maybe I'll click on it."
So I did. And what I found got me very interested.
http://en.wikipedia.org/wiki/Polycarbonate
If you look on the right side of the page, you can it's tensile strength under "Mechanical properties." 55-75 MPa. Exactly what we're aiming for. But that wasn't enough for me. I had to find more. So I starting googling like a madman, and this is what I found:
"
The addition of glass fibers to polycarbonate significantly increases the tensile strength, flexural strength, flexural modulus, and heat deflection temperature of the polycarbonate."
If we found the right company that sells this stuff, we wouldn't even have to worry about trying to bond the fibers to the formula ourselves. It's sold that way.
So then I thought this had to be to good to be true. It's probably mega-expensive, right? Wrong. It's anywhere from $4-6 a pound.
So here's an overview of the amazing PC (polycarbonate):
-soluble in acetone
-great tensile strength
-easy to increase tensile strength
-cheap
Well there you have it, ladies and gentlemen. Polycarbonate.